Why choose this cleaning?
Our goal is to clean on-line radiants and convections in the safest way possible and to optimise (saving on energy, increasing throughput) the workout of the furnace.
Refinery immediate saving on:
Customer
There has been a marked improvement in the performance of our 3 heaters after the cleaning work which Furnace Solutions carried out. The timely manner which Furnace Solutions carried out the cleaning, along with the great communication between shifts, made the work a lot easier to co-ordinate. Overall excellent service!
Furnace Solutions
Cleaning treatments are needed in order to save energy, reduce emissions of NOX and less polution, reduce operation costs, increase safety and to prepare the unit for maintenance work. Furnace Solutions operates a unique on-line cleaning treatment for process heaters and for air coolers. This treatment can be executed while the unit is still "alive" and running, unlike other standard cleaning procedures that can only be operated while the unit is turned-off.
Furnace Solutions saves the refinery’s high shut-down costs (such as contractors, materials, supervision, logistics etc.) and also saves costs for lost production days. In addition, shut-down or start-up procedures include risks and safety issues which the refinery would prefer to reduce if not completely avoid.
Furnace Solutions
Furnace Solutions supplies the refinery man power, chemicals and the spraying equipment, while the refinery has to supply an air compressor and additional equipment. The cleaning treatment implemented by Furnace Solutions involves that of a LOW pressure spraying of various chemicals.
This treatment can be executed during the day or night shifts of 8-10 hrs. RADIANTS AND CONVECTION ON-LINE cleaning are proposed to the customers.
A cleaning treatment for one heater can last 2-3 days and the effects of the treatment are immediately noticeable because there is a clear increase of the heater/air-cooler efficiency. This efficiency can be measured by two main parameters: increasing the flow and the heater/air-cooler output and decreasing the energy consumption of the unit.
Our employees are very committed and have years of experience in On-Line Furnace cleaning.
We specialize in solving complicated problems, such as plugged convection, poor access to radiant or convection, poor efficiency of the Furnace, refractory or ceramic fiber which should not be damaged, etc...
We can respond very fast to your requests, to help you achieving more efficiency in less time.
We are very accurate with safety and therefore are able to show a record of no incident or accident since 2007.
This process is environmentally friendly. It does not create any waste, all chemicals are burned or disolved inside the furnace.
We are insuring that there is no smell or any disturbance for the neighbourhood. We managed in many countries to work accordingly to very strict authority regulations.
Want to know more? Check out some case studies from our on-line furnace cleaning.
Furnace Solutions
No doubt that the method of cleaning is not only saving great amounts of money but allow the process of the furnace to extend its capacity, therefore producing more, return of investments is clearly seen. The breakeven point is achieved after a few weeks of processing. Money saving is achieved by six main ways:
Delaying shut down
Increasing capacity
Decreasing fuel consumption
Avoiding maintenance works (contractors)
Increasing the safety while running the furnace
Avoiding refractory breaking
The Furnace Solutions cleaning becomes a standard procedure amongst refineries worldwide, due to its benefits and advantages.
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